Working on wood framing was a fun break from the seemingly endless Quonset bolts! I briefly touched on the bolt-on method in this post from 2017, and again in this more recent post. The problem we are facing is: how to frame the ceiling in those two rooms and still keep the cool dome-shaped feature? The Stran-Steel Company set up dealers all across the country to promote a variety of uses for the huts including use as a single family home or as an agricultural outbuilding. Mount them to the ceiling of your Quonset hut with screws made especially for metal, wood or the medium lining your interior space. Ep. Choose a canopy of trees or a beautiful sky with clouds for the ideal design element. A Quonset House might be the answer for you. Exposed duct work run along the floor/wall junction. I will probably write a longer post on just this topic, so if youre interested in more detail on the window boxes, you might leave an encouraging remark for me in the comments asking me to elaborate. Coupling nut and threaded rod, ready for block. 's advise is the one to go with. Looking to build an inexpensive but beautiful home debt-free? Then, when the threat of frost has passed, well slide the greenhouse away to expose the plants to full sun and weather. But in my design, it is really just fancy formwork to hold up the rebar and shotcrete that will actually support the earth. The next big issues were water and sewage. Because these new steel arch sections were were bolted to the rest of the Quonset hut, which was already bolted and concreted to the slab, and because they were very heavy, I wasnt too worried about the new section blowing away. Looking to build an inexpensive but beautiful home debt-free? Do you still design or shall look around where I live in northern Ohio. Others can be found on our States military bases, but these are quickly disappearing. Announcing The Quorum The Quonset Forum. Lets go through how we did it, step by step. Row of ceiling fans at the apex. 21.0 Finishing the Quonset Steel - YouTube 0:00 / 1:21 21.0 Finishing the Quonset Steel Home in the Earth 17.7K subscribers Subscribe 15K views 6 years ago This is a short video showing. As the interior space of a Quonset hut is unobstructed, it provides a large and open interior. There's also the fact that you'd still need to deal with one or more of the ends that are often open or have a garage door type thing and that this place would have no windows on the long sides unless you cut them yourself, possibly compromising the structure and substantially complicating the detailing. This will allow us to insulate between the plywood ceiling and metal shell. Kevin, SorryThis particular building is a 3050. So for now you can get to the FB group at https://www.clevermoderns.com/group (that will redirect to the group). The purpose of those kinds of buildings is cheap clear span space. Another mistake that I pretty much accepted was that my building was a little longer than it should have been and ended up hanging over the edge by a few inches. Get FREE metal Quonset building quotes from several metal building suppliersand compare them! We determined that our arch thickness would be 4 layers of 3/4 plywood, and that we would build them up in halves, two layers at a time, with a section overlapping at the top where the two halves could be glued and screwed together. Now I need an architect to design construction drawings. In addition, we distribute graywater to the fruit and nut trees next to our home through a system of underground pipes. In my opinion, the finishing work done in American construction can be overly expensive and time consuming. Here you can see the gap more easily, where the closed cell spray foam will fill in and engage the wood while leaving a continuous layer of insulation against the metal. Since it is a self build, I kept most of my spans shorter than 15 ft. The dedicated workforce was the critical component in my decision to hire a contractor. With American preparing for the possibility of war, the Navy had approached the George A. Fuller Company to design a prefabricated, portable structure that could be shipped in pieces to faraway military outposts. In a way, we hated to build the end wall and block the views of our property. A window on the south wall addition provides plenty of light and passive solar heat to the living room. Keep things ultra simple. BIG doors on both ends for access. Instead, I needed to keep them on the slab, but also needed open sky above them for the crane. Paint the entire arc white and then use blue painter's tape to mask off the striped sections. (its fairly large) And if I get really snarky, Ill put a fireplace in there, with a leather wing-back chair and dead animal heads on the walls. And after spending most of our careers in the city, we finally got our chance in 2005 when 13 acres in northwest Pennsylvania 10 of which were once part of a cornfield came our way. Since all the manufacturers dimensions vary a little bit etc there isnt really any one size that is the right size. We used coupling nuts and threaded rods to bolt the wood wall to the metal wall. If this should happen, could moisture from the ambient air get between the metal and foam, condense at times, and lead to corrosion? I originally thought I would erect the building myself, with the help of friends who volunteered. The base plate is the weakest link in the whole assembly as far as potential for leaking. Thanks. Paste a nature mural on the wall, beginning at the rail line and attaching the mural panels up toward the ceiling. He also. The monsoon rains came on schedule. Most folks have deep wells or springs. A collection of one thousand construction details organized by climate and house part. My build also required a workshop to build the other components, and the Quonset hut is something that could be erected quickly, early in the construction, and provide that place. The most common way to finish the interior of a Quonset hut house is to bolt some wood framing (usually 24's) to the metal, so that you can have some spray foam insulation put in, and then use the 24's to attach drywall or plywood or whatever you want for your interior ceiling/wall finish. This feature has been temporarily disabled during the beta site preview. It lists the months and when you click on one, it shows you all the posts for that month. How do you gain access to read the archives? Simple to manufacture and easy to assemble, the Quonset Hut is an easily recognizable architectural form. Apart from that, it went together relatively easily. While I like the look of the open joists, theyre not intended to be left exposed, as theyre rough cut, with excess glue and machine cutting marks exposed. Our expert outlines processing used cooking oil in a small DIY plant. The most common way to finish the interior of a Quonset hut house is to bolt some wood framing (usually 24's) to the metal, so that you can have some spray foam insulation put in, and then use the 24's to attach drywall or plywood or whatever you want for your interior ceiling/wall finish. The wood we cut to build the driveway sure came in handy! Chicken eggs are the most consumed eggs all around the world. Each panel had to be checked, measured, and cut. Fax (360) 586-3067, 1110 S. Capitol Way, Suite 30 Then I got the MC cable cut to length and screwed on with little hold-down clips. Curious about Quonsets? At each end of the arch we built a little wooden base, which was supported on 1/4 shims in lieu of using pressure treated material to get it up off of the concrete. Weve also added a food room to the house for the freezer and for storing canned food and other items that may be damaged by freezing. Information on pool zoning, natural filtration, and algae control. The components of the building were delivered on three pallets. The rib forms needed to be built on a large flat surface, out of the weather. Recent Quonset Hut Pricing. Spray foam insulation left natural, covering up conduit runs to suspended pendant lights. It rests a little "above" the crease in the Quonset hut arch panel. Why Choose Pre-Fabricated Steel Buildings, Pre-Fabricated Steel Building Planning Guide, 5 Questions You Must Ask Before Building a Steel Home, 5 Critical Questions Before Ordering a Steel Garage Kit, 3 Reasons Why Agricultural Steel Buildings Are Virtually Maintenance Free, Uses for Prefabricated Steel Arch Buildings. The Hakansons Quonset hut-style home in Pennsylvania. Originally a British design dating back to World War I, in the United States they were first manufactured on Quonset Point in Rhode Island during World War II in response to the need for lightweight, portable buildings that could be assembled without skilled labor. The plumber had more work to do to finish hooking up our cistern and pump so that we could get water pressure in the building. The windows were fabricated too wide to fit the openings in the arches. Id like to watch it again! The large windows provide passive solar warmth in the interior space and heat the concrete slab. Were active, growing our own food, and were much healthier for it. However, I am concerned about the following: (1) might there be a negative chemical interaction between the foam and metal that could cause corrosion? I would normally suggest that you use the Quonset bolts on the inside, with a coupling nut, to attach 2x4s for ceiling framing. Probably a spiral staircase to get to it, and definitely a firemans pole to get back down stairs into the living room. Brad54 from the www.garagejournal.com, Here are some old already-posted pics of my 2460 shop with a bedroom/doghouse upstairs and 3/4 bath downstairs TurnipTruck from the www.garagejournal.com. So lets get on with it already! SteelMaster provides approved engineering drawings customized to your needs, and they research and ensure compliance with . My end walls are going to be made of 26 boards on the lower eight feet and then 2x4s on the upper half. He also discusses insulation - spray foam versus blanket insulation, and interior framing.=============================For more Quonset Hut Resources: Check out my awesome email tutorial series about Quonset huts: https://www.clevermoderns.com/youtbQuonset Hut Home Plans: https://www.clevermoderns.com/plans/To join our Facebook group, where we share information about our Quonset builds, either search DIY Quonset Dwellers on Facebook or go to https://www.CleverModerns.com/group, answer a few quick questions about your interest in Quonsets, and you'll be added.FAQs: https://www.clevermoderns.com/faq/BLOG: https://www.clevermoderns.com/blog/ Avoid over-decorating your Quonset hut's interior or you might add too many stimulating elements to your nest to allow you to relax at the end of the day. Bright colors and decorative touches give the house a cozy feel. It was great to have a real roof over our tent in time for monsoon season! Since MOTHER EARTH NEWS was first published back in 1970, weve dreamed of improving the quality of our lives and being self-sufficient. Turn the arc of your Quonset hut into a dramatic focal point just as long as you have no plans to load up the space with lots of furniture, colors and art. This is the only room well need to heat during the winter while were away. The quonset hut could probably support a significant earth load, if it were carefully distributed, etc. Step 3 Once the insulation is secured, snip the end of the pins. This post contains affiliate links, meaning I get a commission (at no additional cost to you) if you decide to make a purchase through my links. The other construction requirements included a scaffolding system and a cordless, rechargeable, electric impact drill. Applying a closed-cell foam directly to the interior of the structure seems like a plausible option that would be like creating an invented roof assembly. Build a conventional core with (Downstairs) dining in the center, utility and bath on the left and kitchen on the right. Perhaps someday well take some of the end panels back out and frame in some windows on this wall. Considering going off-grid? How do you finish inside a Quonset hut? But put it on the exterior- use 2" of 3lb foam (about R14) with an UV protective spray on coating or cementicious stucco-like coating to keep the sun from degrading the foam (an approach used for flat roofs) plus 3-4" of continuous rock wool or cellulose on the interior. It should show up on the right sidebar on desktop/laptop or way down at the very bottom on mobile. Want to learn more? This is an encouraging note(!) The corrugated arch-style building that we used is based on the Quonset hut. It has 1 of spray foam insulation as a moisture barrier, but we need to be able to add more batt insulation. I could use that sheltered space at the back to form the ribs. Both were insulated with ccsf approx 20 years ago and are holding up fine. I should have known better because this is a pretty typical fluid dynamics problem that I had to do several times at school. In the fall, the greenhouse will extend the growing season into the colder months. Im thinking every 2 in both directions would be the worst case scenario. Trapezoid block, drilled and countersunk. Notify me of follow-up comments by email. However, I am concerned about the following: (1) might there be a negative chemical interaction between the foam and metal that could cause corrosion? A Medium to large-scale Quonset house may cost somewhere between $5,000 to $35,000. ft. With the same amount of living space, how much buck can you spare? The building I purchased included three sides. Masonite is an engineered wood which gives the inside of the Quonset hut a warmer finish, insulates and reinforces the walls. In the images above and below, notice the edge of the trapezoid block. Dining below, adjacent to the kitchen etc. Considering going off-grid? One co-worker even volunteered his whole family of very capable teens. The source of our 40-foot-by-40-foot building was SteelMaster, a company founded in 1982. Below are some of the cool Quonset Hut Homes Ideas and plans. I quickly realized this project would take a more concentrated effort. These advantages include: Unrestricted Interior Space - Quonset huts do not require any internal structural support poles. Inside a Quonset hut, how do you finish? I asked the operator and he said that he could lift them up and pull them out of the building if I finished it. Homemade biodiesel helps you speed past the gas station toward fuel independence. I would leave it an open floor plan for flexibility with a small fixed utility core at one low side for heat, water, electric, gas, etc., and bundle my bath, utility and kitchen there. I plan on putting 1/2 OSB on the outside then cover it with Hardy Lap Siding or just Hardy Board 48 sheets. It was like a Baroque painting come to life. The clouds were slowly, constantly swirling and evolving, and it went on for at least 45 minutes. Its fully insulated and includes a small, electric baseboard heater. We expect the movable greenhouse to provide a total of 12 extra weeks of production, six in both spring and fall. Hello Earl The glow illuminating the bolts is the rising full moon in the east. In my mind, what I see is the bottom of the apartment divided in three areas: Living room area in the middle, industrial-style kitchen with store room (and laundry room) on one side, and a walled-off study/office on the other the office will be classically styled with wood paneling, book cases and my great-grandfathers desk from when he was a bank vice president. It sounds like you have already sprayed your 1 of foam insulation, is that correct? I might try to get some windows or skylights along the sides to bring light in and avoid the cave feeling. Canadian Subscribers International Subscribers, Canadian subscriptions: 1 year (includes postage & GST). Say bye-bye to thermal bridging! The most common way to finish the interior of a Quonset hut house is to bolt some wood framing (usually 24's) to the metal , so that you can have some spray foam insulation put in, and then use the 24's to attach drywall or plywood or whatever you want for your interior ceiling/wall finish. Bedroom loft or mezzanine would overlook the living or Great room end. bczygan from the www.garagejournal.com. Step 2 Push the insulation on to the pin. Dear sir, Slab-level drip lips can capture up to 40,000 gallons of water per year! When the crane came out, it did lift them straight up and over, but I noticed that it actually had a telescoping arm. So, we wanted to come up with a method that would (1) eliminate the extra hardware necessitated by the bolt-on method, and (2) eliminate or greatly reduce the thermal bridging in the assembly. And from what I hear, the water quality is about the same. I have a client interested in building a home inside a metal Quonset hut. He lives nearby, and hes spent most of his career in the construction business. Pros and Cons of Eating Duck Eggs vs Chicken Eggs. After reviewing the information on the website that I can, I am sure the archives would have valuable information for someone building a cabin using a Quonset. No obligation. You could even put a deck on each side. Then we repeated the process to build a partial arch that is supported on one end by the corner of the bathroom walls. Then you decide. I suggest you contact SteelMaster buildings directly with this question. We explore all options before spending. Ready to learn more about these bizarre, amazing, shiny, round, prefab structures? You can find their contact info online. Once our metal building was up, I was amazed at how much rainwater could be captured! Some of the plywood was a little warped and twisty, so we got everything heavy we could find and weighted them all down overnight. After World War II, a number of surplus Quonset huts found there way into civilian life for use in both residential, commercial and agricultural applications. A pretty encouraging sign! Some have both. However, despite the low cost, some as little as $1.50 a sq. Im honestly not sure which video that was but heres a link to a blog post that explains a similar concept, probably better. https://www.clevermoderns.com/quonset-loft-house-end-wall-attachment/. Then, build the Quonset for the ends of the structure for living at one end and garage/shop at the other.
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